ABB 3HAC025338-006 – Robot Control Cable Assembly

Applications and Advantages

The ABB 3HAC025338-006 is a high-quality robot control cable assembly specifically designed for ABB’s industrial robot systems, including models from the IRB 6000, 6600, and similar series. It serves as the primary connection between the robot manipulator and the control cabinet, ensuring uninterrupted data transmission, precise movement control, and reliable power delivery.

Its rugged design and durable insulation make it ideal for high-flex applications in:

Automotive assembly lines

Welding and painting robots

Material handling and packaging systems

Electronics manufacturing environments

Industrial automation cells with continuous motion cycles

Key advantages include:

Extended cable life in dynamic robotic operations

Optimized signal shielding to prevent electromagnetic interference

Plug-and-play compatibility with ABB drive and control systems

Reduced maintenance costs due to long-lasting sheath materials

Product Overview

The 3HAC025338-006 cable assembly is an original ABB-manufactured component, engineered to deliver consistent electrical performance and mechanical flexibility. It integrates multi-conductor power, signal, and feedback lines into a single, robust assembly, simplifying installation and minimizing wiring complexity.

This model represents ABB’s commitment to precision connectivity, ensuring robots maintain full functionality under demanding motion cycles and environmental stress.

Technical Specifications

Structure and Composition

The 3HAC025338-006 consists of:

Inner Core Conductors: Multiple color-coded copper wires for signal, power, and feedback channels.

Shielding Layers: Dual shielding with aluminum foil and braided copper mesh for EMI resistance.

Outer Jacket: Abrasion-resistant polymer sheath designed for flexibility and mechanical protection.

Connector Ends: Factory-installed ABB-certified connectors ensuring precise fit with control systems.

The construction guarantees mechanical stability, electrical reliability, and ease of integration into robotic systems, even under continuous motion.

Installation and Maintenance

Installation is straightforward—simply connect the cable assembly between the robot base and control unit, ensuring connectors are aligned and securely fastened. Proper routing should avoid sharp bends and mechanical strain points.

Maintenance recommendations:

Regular inspection for wear or insulation damage

Clean connectors periodically to ensure low contact resistance

Replace cable if excessive twisting, kinking, or insulation cracking is observed

Store replacement cables in a dry, temperature-controlled environment

Features Summary

High-Flex Design: Optimized for continuous robot arm movement

Electromagnetic Protection: Full shielding for clean signal transmission

Quick Installation: Pre-terminated connectors reduce setup time

Durability: Resistant to oil, abrasion, and mechanical stress

Genuine ABB Quality: Ensures full compatibility and reliability

Conclusion

The ABB 3HAC025338-006 Control Cable Assembly exemplifies the precision and durability required in modern robotic automation. By delivering stable communication, secure power transmission, and exceptional mechanical resilience, it plays a critical role in maintaining ABB robots’ performance and uptime in high-demand industrial operations.