ABB PFTL301E 3BSE019050R1000 1.0KN – Precision Force Transducer for Industrial Applications

Key Features

High Accuracy and Stability: Designed for precise measurement of force up to 1.0 kN, ensuring consistent performance in dynamic and static load applications.

Compact and Robust Construction: Built from corrosion-resistant stainless steel to withstand harsh industrial environments.

Integrated Signal Conditioning: Provides reliable and noise-free output for accurate readings.

Wide Compatibility: Seamlessly integrates with ABB’s Pressductor® system and automation controllers.

Temperature-Compensated Design: Maintains measurement accuracy across varying environmental conditions.

Long Service Life: Engineered for durability, with minimal drift and low maintenance requirements.

Overview

The ABB PFTL301E 3BSE019050R1000 (1.0 kN) is a Pressductor®-type force transducer that converts mechanical force into an electrical signal with exceptional precision. It is part of ABB’s globally recognized line of PFTL load and force sensors, widely used for tension measurement, process monitoring, and quality control in industrial applications.

With a measuring capacity of 1.0 kilonewton, the PFTL301E is ideal for systems requiring real-time force feedback, such as rolling mills, web tension controls, and material testing machines. Its rugged design and advanced electromagnetic measurement principle make it more reliable than traditional strain gauge sensors, even in challenging conditions.

Applications

The ABB PFTL301E is designed for industrial process control and mechanical force monitoring in a variety of sectors:

Metals Industry: Measuring tension in rolling mills and strip processing lines.

Paper and Pulp Manufacturing: Used for web tension measurement to maintain product quality.

Textile Production: Ensures consistent yarn tension for smooth operations.

Material Testing and Calibration Systems: For accurate force measurement and verification.

Automation and Robotics: Feedback control for actuators and precision motion systems.

Technical Specifications

Structure & Working Principle

Unlike traditional strain gauge sensors, the PFTL301E utilizes ABB’s Pressductor® electromagnetic principle, where changes in magnetic field strength correspond to mechanical stress. This unique technology offers superior linearity, overload capacity, and long-term stability.
The sensor’s stainless-steel housing protects the internal magnetic circuit and coils, ensuring reliability even in heavy-duty environments with vibrations, dust, or humidity.

Installation & Maintenance

Mounting: Install the transducer securely on a flat, stable surface using ABB’s recommended torque specifications.

Wiring: Connect the signal cable to the designated amplifier or controller input. Ensure proper shielding and grounding to avoid electrical noise.

Calibration: Perform a zero and span calibration using ABB’s configuration tools.

Maintenance: Periodic inspection is recommended to verify cable integrity and connector tightness. The sensor requires no recalibration under normal conditions.

Advantages

Non-contact electromagnetic measurement for higher reliability

Immune to mechanical fatigue and overload damage

Minimal drift ensures long-term accuracy

Easy to integrate into ABB DCS and automation systems

Maintenance-free operation

Conclusion

The ABB PFTL301E 3BSE019050R1000 (1.0 kN) is a state-of-the-art force transducer delivering unmatched accuracy and durability for industrial automation systems. Its Pressductor® technology eliminates the drawbacks of conventional strain gauges, providing superior reliability, repeatability, and long service life.
Ideal for industries that demand precise tension and force monitoring, the PFTL301E is a proven solution backed by ABB’s engineering excellence.