ABB ACS880-01-025A-3+E200 Industrial AC Drive

Overview

The ABB ACS880-01-025A-3+E200 is a powerful and highly flexible wall-mounted industrial AC drive, designed to deliver superior motor control performance and energy efficiency across a wide range of industrial applications. Built on ABB’s advanced ACS880 series platform, this model offers precise speed and torque control for both standard and high-demanding processes. Its modular design, built-in safety features, and connectivity options make it ideal for industries where reliability, efficiency, and adaptability are paramount.

Structure and Composition

The drive features a compact, all-in-one enclosure that integrates the main circuit, control board, and cooling system. The E200 option module enhances communication and monitoring capabilities, allowing seamless integration into industrial automation systems. The front panel includes an intuitive control keypad with a multilingual display, status LEDs, and easy-access terminals for wiring. Advanced thermal management ensures consistent performance even in challenging environments.

Key Technical Specifications

Rated Power: 11 kW (15 HP)

Input Voltage: 3-phase, 380–480 V AC

Rated Current: 25 A

Frequency Range: 0 to 500 Hz

Control Method: Direct Torque Control (DTC)

Protection Class: IP21 (optional IP55 with enclosure)

Cooling Type: Air-cooled with intelligent fan control

Communication Interface: Embedded E200 option (Ethernet-based)

Ambient Temperature: –10°C to +50°C (without derating)

Compliance: CE, UL, cUL, RoHS

Main Features

Direct Torque Control (DTC): Provides accurate speed and torque regulation without feedback devices, ensuring smooth and dynamic performance.

Built-In E200 Module: Enhances connectivity for Ethernet-based communication, diagnostics, and system integration.

Energy Efficiency: Automatically optimizes motor performance, reducing energy consumption and operational costs.

Flexible I/O Configuration: Customizable inputs and outputs support a wide variety of control requirements.

Safe Torque Off (STO): Integrated safety feature ensuring immediate motor shutdown when required.

User-Friendly Interface: The assistant control panel offers guided start-up, monitoring, and diagnostics in multiple languages.

Applications

The ABB ACS880-01-025A-3+E200 drive is engineered for diverse industrial environments, including:

Pulp and Paper Industry: For precision control in rollers and winders.

Metals & Mining: Ensuring smooth operation in crushers, conveyors, and mills.

Oil & Gas: Suitable for pumps, compressors, and drilling systems.

Marine & Offshore: Reliable operation in shipboard propulsion and winch systems.

Water and Wastewater: Energy-efficient control of pumps and blowers.

Installation and Maintenance

Installation Steps:

Mount the drive vertically on a solid surface with sufficient airflow clearance.

Connect input and output wiring following ABB’s wiring diagrams.

Attach the control cables and the E200 communication module if not pre-installed.

Use ABB’s Drive Composer PC tool for parameter configuration and commissioning.

Maintenance Tips:

Clean air filters regularly to maintain cooling efficiency.

Periodically check electrical connections and tighten terminals.

Keep firmware updated to ensure optimal functionality.

Inspect fan operation and replace it if excessive noise or reduced airflow is observed.

Advantages

Superior motor control with DTC technology

Reduced installation time through modular design

Enhanced communication via E200 Ethernet interface

Low maintenance and long service life

Environmentally friendly and energy-saving performance

Parameter Overview (Plain Text Format)

Drive Type: Wall-mounted, single drive

Rated Current: 25 A

Input Voltage: 380–480 V AC

Output Power: 11 kW / 15 HP

Control Method: DTC

Communication: E200 (Ethernet-based)

Protection: IP21 (standard), IP55 (optional)

Weight: Approx. 18 kg

Conclusion

The ABB ACS880-01-025A-3+E200 is more than a frequency converter—it is a complete motor control solution. Engineered for flexibility, high performance, and energy efficiency, this drive delivers outstanding reliability in demanding industrial environments. Whether for complex process control or general automation, it ensures precise operation, minimized downtime, and optimized productivity.