ABB AI810 3BSE008516R0001 Analog Input Module

1. Introduction

The ABB AI810 3BSE008516R0001 is a 16-channel analog input module designed for ABB’s S800 I/O and AC 800M control systems. It provides high-precision signal acquisition from field transmitters, converting analog signals such as 0–20 mA or 4–20 mA into digital data for process control applications. The AI810 module is widely used in process automation systems that demand accurate measurement, stable performance, and high reliability in harsh industrial environments.

2. Technical Specifications 

This analog input module supports 16 isolated channels, each capable of handling current signals within a standard industrial range (0–20 mA / 4–20 mA). The module operates at 24 V DC nominal voltage supplied via the I/O system bus, consuming around 1.5 W.

It features 12-bit resolution for precise signal conversion and incorporates input filtering to minimize electrical noise. The AI810 provides galvanic isolation between channels and the ModuleBus, ensuring measurement integrity. It operates effectively within a temperature range of 0°C to +55°C and can be stored safely between –40°C and +70°C.

The module communicates directly with the AC 800M controller via the ModuleBus, allowing seamless integration with ABB’s 800xA automation system. Diagnostic LEDs on the front panel provide real-time status for power, communication, and channel health.

3. Structure and Composition

The AI810 consists of:

A signal conditioning board with 16 analog input circuits

A terminal base unit (TU810/TU812) for wiring and mounting

Front-mounted LEDs for operational status and fault indication

A hot-swappable design, allowing module replacement without system interruption

This modular structure supports flexible expansion and simplifies maintenance in large control installations.

4. Key Features

16-channel analog input module for current signals (0–20 mA / 4–20 mA)

12-bit resolution ensuring precise signal measurement

Galvanic isolation between channels and bus

LED indicators for status and diagnostics

Low power consumption and compact design

Hot-swap capability for online replacement

Fully compatible with ABB AC 800M and 800xA systems

Stable operation across wide environmental conditions

5. Application Fields

The ABB AI810 3BSE008516R0001 is suitable for:

Power generation and substation automation

Oil, gas, and petrochemical plants

Pulp and paper production systems

Water and wastewater treatment plants

Food and beverage processing

Manufacturing and industrial process control systems

6. Installation and Maintenance

Mount the module on an S800 I/O terminal base (such as TU810 or TU812).

Ensure all analog signal cables are properly shielded to prevent noise interference.

Verify correct polarity and grounding before applying power.

Regularly inspect wiring and connectors for secure connections.

Use ABB engineering tools (such as Control Builder M) for configuration and diagnostics.

The hot-swap design allows replacement during operation without shutting down the system.

7. Operational Benefits

The AI810 module enhances system accuracy and flexibility, ensuring stable process control through high-quality signal conversion. Its robust isolation, low noise performance, and ease of integration make it a reliable choice for modern distributed control systems (DCS). With long-term support from ABB, it provides a future-proof solution for industries requiring continuous and precise analog measurement.