ABB AI810 – Analog Input Module

Model:ABB AI810 – Analog Input Module

  • Brand: ABB
  • Price range (USD): 100-20000
  • Country: Switzerland
  • Parameter: Channels 8 differential inputs
    Signal Types Voltage: 0–10 V / Current: 0–20 mA, 4–20 mA
    Resolution 12 bits
    Accuracy ±0.1% of full scale
    Isolation Channel-to-channel and channel-to-bus
    Update Rate 100 ms typical
    Power Consumption 1.2 W
    Operating Temperature Range -20°C to +55°C
    Mounting Type DIN rail
    Weight Approx. 0.2 kg

ABB AI810 – Analog Input Module


Overview

The ABB AI810 is a high-performance analog input module designed for the ABB AC800M controller series. It provides precise and reliable analog signal acquisition for industrial automation systems. With its robust design and exceptional accuracy, the AI810 ensures smooth integration into complex process control environments, supporting both voltage and current inputs with galvanic isolation. This module is widely recognized for its stability, diagnostics capabilities, and easy configuration within ABB’s Control Builder platform.


Features and Benefits

High Accuracy: Provides precise measurement for analog signals, ensuring optimal control performance.

Flexible Input Configuration: Supports both current (0–20 mA, 4–20 mA) and voltage (0–10 V) inputs.

Galvanic Isolation: Each channel is electrically isolated to prevent interference and protect system integrity.

Comprehensive Diagnostics: Real-time channel status monitoring helps detect wire breaks, short circuits, or overloads.

Seamless Integration: Fully compatible with ABB’s AC800M controllers and the 800xA automation system.

Compact Design: Saves panel space while offering 8 differential analog input channels.
ABB AI810


Technical Specifications

Parameter Specification
Module Type Analog Input Module
Model Number AI810
Channels 8 differential inputs
Signal Types Voltage: 0–10 V / Current: 0–20 mA, 4–20 mA
Resolution 12 bits
Accuracy ±0.1% of full scale
Isolation Channel-to-channel and channel-to-bus
Update Rate 100 ms typical
Power Consumption 1.2 W
Operating Temperature Range -20°C to +55°C
Mounting Type DIN rail
Weight Approx. 0.2 kg

Structure and Composition

The ABB AI810 consists of three main components:

Baseplate Assembly – Provides mechanical support and the interface to the I/O system.

Module Electronics – Handles signal conversion, isolation, and data processing.

Terminal Block – Enables secure connection of field wiring for analog signal inputs.

Each channel includes an independent A/D converter for consistent performance. The module’s LED indicators provide real-time diagnostics for power, module status, and communication.
ABB AI810


Application Areas

The AI810 module is extensively used in:

Process Automation Systems (Oil & Gas, Chemical, Petrochemical)

Power Generation and Distribution

Water and Wastewater Treatment Plants

Pharmaceutical and Food Processing

Pulp and Paper Industries

Its high accuracy and robustness make it ideal for critical analog measurements like pressure, temperature, flow, and level signals.


Installation and Maintenance

Installation of the AI810 is straightforward — it mounts easily on a DIN rail and connects via a standard terminal base. Before installation, ensure that the module and backplane connectors are free of dust and debris.

Configuration: Set up input types and scaling using ABB Control Builder M.

Maintenance: Periodically check terminal connections and clean contacts to ensure signal integrity.

Replacement: Modules can be hot-swapped without shutting down the entire system, minimizing downtime.

ABB AI810

Additional Information

Compliance: CE, UL, and RoHS certified.

Compatibility: Works seamlessly with ABB’s AC800M series CPUs and 800xA DCS platforms.

Lifecycle Support: ABB offers long-term service, spare parts, and firmware updates.

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