The ABB UFC760BE42, identified by part number 3BHE004573R0042, is a dedicated control module designed for ABB’s industrial automation systems. It is widely deployed in Distributed Control System (DCS) architectures, where stable and deterministic processing is required for critical process control applications. Known for long-term operational reliability and integration flexibility, this module is used in legacy and current ABB systems across multiple heavy industrial sectors.
Unlike general-purpose control cards, the UFC760BE42 is engineered for continuous plant operation, supporting high-availability configurations and real-time communication between controller nodes, I/O subsystems, and supervisory levels.
The module performs core tasks within the control hierarchy, including:
Execution of process control logic
Data acquisition and conversion from field devices
Communication with distributed I/O modules and engineering stations
Synchronization with plant-level automation assets
Support for diagnostic and status monitoring functions
Its role may vary depending on system configuration, but it is commonly installed in control processors, rack-mounted controller units, or redundant system pairs in mission-critical DCS networks.
| Category | Specification |
|---|---|
| Model | UFC760BE42 |
| Hardware Code | 3BHE004573R0042 |
| Manufacturer | ABB |
| Module Type | Industrial control / processing board |
| System Compatibility | Supports ABB DCS platforms (e.g., Symphony Plus, Harmony, Advant) |
| Interface Support | Fieldbus-based control architecture, backplane communication |
| Design Form | Plug-in board for rack installation |
| Operating Mode | Continuous operation in industrial environment |
| Diagnostics | Integrated fault indication and status monitoring |
The UFC760BE42 is typically used within the following ABB system families:
Symphony Plus
Advant OCS
Harmony INFI 90
ABB legacy DCS platforms with compatible firmware
It supports modular rack assembly, allowing user-configurable functionality depending on system topology. The module can operate in standalone, primary, or redundant control configurations, depending on the architecture defined during system engineering.
The UFC760BE42 is deployed in environments where uninterrupted control is mandatory, including:
| Industry Sector | Typical Use Case |
|---|---|
| Electric Power Generation | Turbine controls, boiler sequences, real-time plant monitoring |
| Petrochemical & Refining | Compressor control, reactor regulation, chemical batching |
| Pulp & Paper | Process line synchronization, flow and pressure automation |
| Industrial Water Treatment | Pumping logic, treatment sequencing, control-room feedback loops |
| Steel & Metallurgy | Furnace control, casting line regulation |
| Maritime & Offshore Automation | Engine automation, distributed energy management |
Each installation benefits from the module’s resistance to electrical noise, temperature fluctuation, and mechanical vibration—conditions typical in industrial facilities.
| Topic | Engineering Notes |
|---|---|
| Firmware Requirements | Must align with system version during commissioning |
| Hot-Swap Ability | Possible depending on controller and power-state configuration |
| Serviceability | Field-replaceable unit, anti-static handling required |
| Long-Term Use | Classified as mature hardware but still operational in active plants |
| Spares & Preservation | Stored under temperature- and humidity-controlled conditions |
The UFC760BE42 remains widely deployed in plants using ABB’s earlier and mid-generation DCS systems. It is often retained during phased upgrade programs rather than replaced immediately, due to its stable performance and system compatibility.
It performs dedicated process control operations within ABB DCS platforms, handling logic processing, I/O data exchange, and controller communication.
Yes, it continues to operate in plants running Symphony Plus and legacy Harmonized systems, especially where full system migration is not immediate.
Typically no, provided firmware and control logic versions match the running environment.
Yes. It supports system-level fault detection and status reporting through ABB’s supervisory tools.
Yes, it supports redundant controller strategies for high availability operation.
